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Gapped Core

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Product Description

Madhi Industries manufactures precision-engineered gapped transformer cores, designed to enhance the performance and stability of electromagnetic systems. Our gapped cores are carefully crafted to provide controlled inductance and minimize core saturation, making them ideal for applications requiring consistent performance under high magnetic flux densities. With our advanced technology and commitment to quality, we ensure that each gapped core delivers superior reliability and efficiency.

Key Features:

  • Core Material: High-quality CRGO (Cold Rolled Grain Oriented) or amorphous steel, known for their excellent magnetic properties and low core losses.
  • Gapping Technology: Custom air gaps are created within the core, allowing for controlled inductance and improved handling of higher DC bias currents without core saturation.
  • Core Shape:Available in various shapes, including EI, C-core, and toroidal configurations, to suit diverse design requirements.
  • Thermal Management: Enhanced heat dissipation and thermal endurance, making gapped cores ideal for high-temperature and high-power applications.
  • Gap Customization: Precise gap sizes are tailored to specific applications to optimize performance, ensuring accurate inductance values and reducing the risk of core saturation.
  • Power Rating: Suitable for a range of power ratings, from small power supplies to high-capacity industrial systems.
  • Efficiency: Designed to minimize energy losses caused by hysteresis and eddy currents while optimizing magnetic flux control.
  • Insulation Class:: Insulation up to Class H (180°C) ensures the core's longevity and reliability in demanding environments.

Advantages:

Controlled Inductance:
The precision gapping process ensures stable inductance levels even under varying load conditions, preventing saturation and enhancing overall performance.
High Efficiency:
Low energy losses due to reduced hysteresis and eddy current losses ensure optimal efficiency in electrical systems.
Enhanced Performance:
Ideal for applications with DC bias, gapped cores allow systems to operate at higher currents without magnetic saturation.
Custom Solutions:
Gaps can be customized to meet specific design requirements, ensuring maximum performance for specialized applications.

Applications:

  • Power Electronics: For handling high-power, high-frequency applications in SMPS (Switch Mode Power Supplies), inverters, and converters.
  • Telecommunications: In chokes and filters for signal transmission and noise suppression.
  • Renewable Energy: Essential in solar inverters and wind energy systems, where precise control of magnetic fields is crucial.
  • Industrial Equipment: For reactors and magnetic components in motors, drives, and machinery requiring enhanced inductance stability
  • Automotive Industry: Applied in electric vehicle power systems, battery chargers, and inductive components for power regulation.

Why Choose Madhi Industries' Gapped Core?

At Madhi Industries, located in Hosur, Tamil Nadu, we prioritize precision and quality in every product we manufacture. Our gapped cores are tailored to meet the demands of modern electrical systems, delivering reliable and efficient performance across various applications. We collaborate closely with our clients to provide customized solutions that meet their exact needs, ensuring optimal results in every project.

With our expertise in magnetic components and transformer core manufacturing, Madhi Industries stands as a trusted partner for industries seeking innovative solutions for complex electromagnetic challenges. Experience the superior performance and reliability of our gapped cores—crafted to empower your systems with enhanced magnetic control and stability.