x
M A D H I
  • 24/7
    Customer Service
  • Call:
    99441 77056
  • ISO 9001
    Certification Company
Get A Quote Get A Quote

Split Core

Enquiry Now

Product Description

Madhi Industries offers high-quality split cores that are designed for ease of installation and superior performance in current measurement and monitoring applications. Split cores are a versatile and convenient solution, ideal for situations where the core needs to be fitted around existing conductors without interrupting circuits. Crafted with precision and advanced engineering, our split cores ensure accurate and reliable performance in both industrial and commercial environments.

Key Features:

  • Core Material: Constructed from premium-grade CRGO (Cold Rolled Grain Oriented) steel or high-permeability ferrite materials for excellent magnetic properties and minimal core losses.
  • Split Core Design: The split-core construction allows for easy installation over live conductors without needing to disconnect the circuit. The core is hinged or designed to open and close, providing a non-intrusive and quick setup.
  • Customization: Available in various sizes and shapes, with custom designs tailored to specific client requirements for different power ratings and applications.
  • Insulation: Proper insulation between laminations reduces eddy currents and ensures safety in high-voltage applications.
  • Magnetic Performance: High magnetic permeability ensures accurate measurement and minimal energy losses, making split cores ideal for precise current measurement and monitoring applications.
  • Power Rating: Suitable for both low and high power applications, ranging from low-current sensing in control circuits to high-power monitoring in industrial systems
  • Gap Closure Mechanism: Secure closure mechanisms ensure that the core halves are tightly aligned, minimizing air gaps and preventing loss of magnetic flux for improved accuracy.
  • Frequency Response: Optimized for standard power frequencies (50 Hz / 60 Hz) and can be customized for higher frequency applications.

Advantages:

Non-Intrusive Installation:
Split core design eliminates the need to disconnect or shut down electrical systems during installation, saving time and avoiding disruption in operations.
Ease of Use:
The hinged design allows for quick and straightforward installation and removal, making split cores ideal for retrofit applications or temporary measurements.
High Accuracy:
Designed for precise current measurement with minimal errors, ensuring reliable data for power monitoring and system diagnostics.
Versatile Applications:
Suitable for a wide range of electrical systems, from low-power control circuits to high-power industrial machinery.

Applications:

  • Current Transformers (CTs): Split cores are ideal for retrofitting CTs around existing conductors to measure AC currents in energy monitoring and protection systems.
  • Energy Meters: Used for measuring and monitoring energy consumption in residential, commercial, and industrial settings.
  • Power Quality Monitoring: Essential for monitoring voltage, current, and power quality in electrical systems without disturbing the circuit.
  • Protective Relays: Applied in relay systems for fault detection and power system protection.
  • Industrial Equipment: Used in machinery monitoring, automation systems, and motor control applications where current sensing is required without halting operations.
  • Renewable Energy Systems: Used in solar and wind power systems for measuring the output current and ensuring efficient energy management.

Why Choose Madhi Industries?

Based in Hosur, Tamil Nadu, Madhi Industries is a trusted name in the transformer core industry, known for its commitment to quality and innovation. Our split cores are engineered to meet the demands of modern electrical systems, ensuring accuracy, reliability, and efficiency. With a focus on precision manufacturing and customization, we provide split core solutions that meet the highest industry standards.

Whether you need split cores for current measurement, energy monitoring, or power system protection, Madhi Industries delivers products that excel in performance and durability. Experience the ease of installation and accurate measurement with our expertly crafted split cores—designed to keep your electrical systems running smoothly and efficiently.